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Class 0 Oil-free Low Noise 90~110kw Screw Blower air compressor for Textile Engineering

1. Air delivery: 30.5~113m3/min 1077~3989cfm
2. Pressure: 0.4~2.0MPa/4~20bar/58~290 psi
3. Power: 90~110kW/125~150 hp
Availability:
Quantity:
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A screw blower is a highly efficient and reliable workhorse for industrial compressed air and gas systems. Its specific power rating makes it ideal for medium to large-scale operations requiring a continuous and robust air supply.


Technical parameters


Model
Power
(kW)
Pressure(bar/kPa)
Volume flow(m³/min)

Pipe Diameter
Weight(kg)
Dimension
(mm)
RK125BPM900.4/4098.0DN30025503300×1750×2350
0.6/6078.0DN25022003100×1500×2150
0.8/8068.0
1.0/10061.0
1.2/12050.0DN20018502700×1400×1900
1.5/15042.0
1.8/18034.0
2.0/20030.5
RK150BPM1100.4/40113.0DN30026003300×1750×2350
0.6/6092.0
0.8/8078.0
1.0/10067.5DN25022503100×1500×2150
1.2/12060.0
1.5/15049.0
1.8/18041.5
2.0/20037.5


 

Key Features 

  1. High-Efficiency Asymmetric Screw Profile: The core of the blower is a set of precision-machined, helical screws (rotors). The advanced profile minimizes internal leakage and maximizes volumetric efficiency, delivering more air per unit of energy consumed.

  2. Robust 110kW Industrial Motor: This powerful electric motor is designed for continuous duty (24/7 operation), providing the necessary drive for demanding industrial environments with high reliability.

  3. Integrated Gear Drive System: Most 110kW models use a direct gear drive to synchronize the counter-rotating screws. This ensures perfect timing, high mechanical efficiency, and eliminates rotor contact, reducing wear.

  4. Intelligent Control System: Equipped with a sophisticated controller (often a PLC or VSD), it allows for:

    • Variable Speed Drive (VSD) Option: Automatically adjusts the motor speed to match air demand, yielding significant energy savings during partial-load conditions.

    • Precise Pressure Regulation: Maintains consistent discharge pressure regardless of fluctuations in air demand.

    • Comprehensive Monitoring: Continuously tracks critical parameters like pressure, temperature, motor load, and operating hours, providing alerts for maintenance.

  5. Advanced Cooling System: A large, efficient cooling system (air or water-cooled) is essential to manage the heat generated at this power level, ensuring optimal operating temperatures and long component life.

  6. Sound-Enclosed Canopy: The 110kW unit is typically housed in a robust, sound-dampening enclosure, significantly reducing noise levels in the workplace for improved safety and comfort.

 Advantages 

  1. Superior Energy Efficiency: The combination of the efficient screw element, a high-efficiency (IE4/IE5) motor, and especially a Variable Speed Drive, can lead to massive energy savings compared to less efficient technologies like lobe-type blowers, often providing a rapid Return on Investment (ROI).

  2. Exceptional Reliability and 24/7 Durability: Designed for continuous operation with minimal downtime. The robust construction and non-contact compression principle make it one of the most dependable blower types available.

  3. Low Lifecycle Cost (LCC): While the initial investment may be higher than some alternatives, the dramatically lower energy costs, reduced maintenance needs, and high reliability result in a much lower total cost of ownership over the blower's lifespan.

  4. Low Maintenance Requirements: Maintenance primarily involves routine oil, air filter, and oil filter changes. The absence of wearing parts like pistons or vanes, and the non-contact rotors, lead to longer service intervals and lower spare parts costs.

  5. Quiet and Vibration-Free Operation: The balanced, continuous compression process generates very little vibration, reducing stress on the foundation and piping. The acoustic enclosure ensures a quieter working environment.

  6. Stable Performance Under Load: Capable of maintaining a constant air flow and pressure even under varying demand, which is critical for process consistency in many industrial applications.

 Industrial Applications 

  1. Wastewater Treatment:

    • Aeration Tanks: Provides the essential oxygen for the biological bacteria that break down organic matter in the water. This is one of the most common and energy-intensive applications.

  2. Manufacturing & Pneumatic Conveying:

    • Pneumatic Conveying: Moves powders, pellets, and granular materials (like cement, flour, plastic resins) through pipelines using air.

    • Plant Air Power: Drives pneumatic tools, machinery, cylinders, and automation systems on production lines.

    • Packaging: Used in operations like bottle blowing, film blowing, and carton erecting.

  3. Food & Beverage Processing:

    • Fermentation Aeration: Supplies oxygen in fermentation processes for beer, yogurt, and other dairy products.

    • Food Packaging (Modified Atmosphere Packaging - MAP): Flushes air out of food packages and replaces it with a preservative gas mixture to extend shelf life.

  4. Power Generation & Cement Production:

    • Combustion Air: Supplies air for fluidized bed boilers and other combustion processes.

    • Material Handling: Transfers fly ash, cement, and other dry bulk materials.

  5. Mining & Minerals:

    • Flotation Cells: Provides air bubbles for the mineral separation process in froth flotation.

    • Ventilation: Supports general mine ventilation systems.

  6. Chemical & Pharmaceutical:

    • Process Air: Used as a clean, oil-free source of air for chemical reactions, fluidizing beds in reactors, and drying products.

    • Instrument Air: Powers sensitive control instruments and valves.




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