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The 5bar intake/50bar exhaust nitrogen booster is a specialized device that compresses low-pressure nitrogen (5bar) to high-pressure (50bar) in stages, suitable for industrial scenarios requiring stable high-pressure nitrogen.
Key Features and Advantages
1. High Compression Ratio (10:1): Achieves high pressure differential in a single unit, with a compact and efficient structure.
2. Continuous High Pressure Output: Overcomes the limitation of insufficient pressure ratio in ordinary compressors, providing stable high-pressure nitrogen.
3. Nitrogen-Specific Design: Seals and materials are compatible with inert gases, preventing leakage and maintaining purity (typically above 99.5%).
4. Safe and Reliable: Equipped with overpressure protection and temperature monitoring, suitable for high-pressure operating conditions.
Technical Parameters
| Model | Inlet P (Mpa) | Outlet P (Mpa) | Capacity (Nm3/h) | Motor Power (kW) | Dimensions L*W*H(mm) | Compression | Inlet size | Outlet Size | Weight (kg) |
| RSWN-100/5-50 | 0.5 | 5 | 100 | 15 | 1500x800x1250 | 2 | Rc1 | Rc1/2 | 480 |
| RSWN-120/5-50 | 0.5 | 5 | 120 | 18.5 | 1500x850x1250 | 2 | Rc1 | Rc1/2 | 510 |
| RSWN-140/5-50 | 0.5 | 5 | 140 | 22 | 1500x850x1250 | 2 | Rc1 | Rc1/2 | 540 |
| RWWN-160/5-50-II | 0.5 | 5 | 160 | 15x2 | 1600x1600x1200 | 3 | Rc1 | Rc1/2 | 1000 |
| RSWN-200/5-50-II | 0.5 | 5 | 200 | 15x2 | 2800x1300x1250 | 2 | Rc11/2 | Rc1/2 | 1250 |
| RSWN-240/5-50-II | 0.5 | 5 | 240 | 18.5x2 | 2800x1300x1250 | 2 | Rc11/2 | Rc1/2 | 1300 |
Main application industries
Metal processing: Nitrogen shielded welding of stainless steel pipes/plates (to prevent oxidation).
Chemicals and materials: High-pressure protection of reaction vessels, high-pressure nitrogen sintering of materials.
Automotive and aerospace: New energy battery testing, valve and pipeline airtightness testing.
Energy and scientific research: Nitrogen injection for oilfield recovery, high-pressure gas supply for laboratories.
Nitrogen Booster Compressor Frequently Asked Questions (FAQ)
Q: What are the requirements for the inlet nitrogen?
A: The inlet pressure must be stable at 5±0.5 bar, with a recommended purity of ≥99.5%. It must be filtered to remove oil, moisture, and particulate matter (filtration accuracy ≤0.01μm) to ensure the compressor's lifespan and gas quality.
Q: Can air or other gases be used instead of nitrogen?
A: No, they cannot be directly substituted. This model is specifically designed for nitrogen (sealing materials and lubrication scheme are compatible with inert gases). If compressed air or other gases are required, a different model and configuration must be selected.
Q: Can the exhaust pressure exceed 50 bar? Is it adjustable?
A: 50 bar is the rated exhaust pressure. It can be adjusted within a certain range (e.g., 45-52 bar) by adjusting the valve or installing a pressure regulator. However, prolonged operation under excessive pressure will damage the equipment.
Q: Does the equipment require additional cooling?
A: The pressurization process generates heat, typically requiring an aftercooler or circulating water cooling system (especially during continuous operation) to control the exhaust temperature to ≤ ambient temperature +15℃.
Q: What are the key points of daily maintenance?
A: Regular checks are required: Intake filter (clean every 500 hours) Seal wear (check every 2000 hours) Valve and pipeline leaks (monthly inspection)
The 5bar intake/50bar exhaust nitrogen booster is a specialized device that compresses low-pressure nitrogen (5bar) to high-pressure (50bar) in stages, suitable for industrial scenarios requiring stable high-pressure nitrogen.
Key Features and Advantages
1. High Compression Ratio (10:1): Achieves high pressure differential in a single unit, with a compact and efficient structure.
2. Continuous High Pressure Output: Overcomes the limitation of insufficient pressure ratio in ordinary compressors, providing stable high-pressure nitrogen.
3. Nitrogen-Specific Design: Seals and materials are compatible with inert gases, preventing leakage and maintaining purity (typically above 99.5%).
4. Safe and Reliable: Equipped with overpressure protection and temperature monitoring, suitable for high-pressure operating conditions.
Technical Parameters
| Model | Inlet P (Mpa) | Outlet P (Mpa) | Capacity (Nm3/h) | Motor Power (kW) | Dimensions L*W*H(mm) | Compression | Inlet size | Outlet Size | Weight (kg) |
| RSWN-100/5-50 | 0.5 | 5 | 100 | 15 | 1500x800x1250 | 2 | Rc1 | Rc1/2 | 480 |
| RSWN-120/5-50 | 0.5 | 5 | 120 | 18.5 | 1500x850x1250 | 2 | Rc1 | Rc1/2 | 510 |
| RSWN-140/5-50 | 0.5 | 5 | 140 | 22 | 1500x850x1250 | 2 | Rc1 | Rc1/2 | 540 |
| RWWN-160/5-50-II | 0.5 | 5 | 160 | 15x2 | 1600x1600x1200 | 3 | Rc1 | Rc1/2 | 1000 |
| RSWN-200/5-50-II | 0.5 | 5 | 200 | 15x2 | 2800x1300x1250 | 2 | Rc11/2 | Rc1/2 | 1250 |
| RSWN-240/5-50-II | 0.5 | 5 | 240 | 18.5x2 | 2800x1300x1250 | 2 | Rc11/2 | Rc1/2 | 1300 |
Main application industries
Metal processing: Nitrogen shielded welding of stainless steel pipes/plates (to prevent oxidation).
Chemicals and materials: High-pressure protection of reaction vessels, high-pressure nitrogen sintering of materials.
Automotive and aerospace: New energy battery testing, valve and pipeline airtightness testing.
Energy and scientific research: Nitrogen injection for oilfield recovery, high-pressure gas supply for laboratories.
Nitrogen Booster Compressor Frequently Asked Questions (FAQ)
Q: What are the requirements for the inlet nitrogen?
A: The inlet pressure must be stable at 5±0.5 bar, with a recommended purity of ≥99.5%. It must be filtered to remove oil, moisture, and particulate matter (filtration accuracy ≤0.01μm) to ensure the compressor's lifespan and gas quality.
Q: Can air or other gases be used instead of nitrogen?
A: No, they cannot be directly substituted. This model is specifically designed for nitrogen (sealing materials and lubrication scheme are compatible with inert gases). If compressed air or other gases are required, a different model and configuration must be selected.
Q: Can the exhaust pressure exceed 50 bar? Is it adjustable?
A: 50 bar is the rated exhaust pressure. It can be adjusted within a certain range (e.g., 45-52 bar) by adjusting the valve or installing a pressure regulator. However, prolonged operation under excessive pressure will damage the equipment.
Q: Does the equipment require additional cooling?
A: The pressurization process generates heat, typically requiring an aftercooler or circulating water cooling system (especially during continuous operation) to control the exhaust temperature to ≤ ambient temperature +15℃.
Q: What are the key points of daily maintenance?
A: Regular checks are required: Intake filter (clean every 500 hours) Seal wear (check every 2000 hours) Valve and pipeline leaks (monthly inspection)
