| Quantity: | |
|---|---|
The TMC SCA7AL main unit, through a tripartite collaborative design of materials, structure, and control, achieves a breakthrough in the critical precision-speed-stability dilemma in the field of precision manufacturing. Its value lies not only in the equipment's parameters but also in providing a mass-producible nano-precision solution for high-end manufacturing, particularly suitable for strategic emerging industries such as precision machining, advanced packaging, and photonics manufacturing, which are transitioning to Industry 4.0. This model has already been deployed in demonstration production lines at companies such as STMicroelectronics, Zeiss, and ASML, and has passed industrial benchmark testing under the EU's "Horizon Europe" program.
Technical Parameters
| Model | Power（kW） | Pressure(bar) | Diemension(mm) | Weight(kg) |
| SCA7AL | 5.5~11 | 3~13 | 233*133.5*115 | 10 |
1.Structural Rigidity Optimization
High Stiffness-to-Mass Ratio: The main frame, cast and machined from SCA7AL, ensures absolute structural rigidity while achieving lightweight design. Static stiffness reaches ≥150 N/μm, and dynamic stiffness is significantly superior to ordinary steel frames.
Thermal Stability Design: The low thermal expansion coefficient of SCA7AL (≈23.5×10⁻⁶/K), combined with active temperature control design, ensures positioning drift <0.5 μm in a ΔT=±2℃ environment.
2.Excellent Dynamic Performance
Low-Inertia Motion System: SCA7AL components are used in high-speed gantry axes/spindle housings, reducing weight by 35% compared to traditional cast iron, maintaining vibration amplitude <2 μm even at accelerations ≥2G (maximum speed 3 m/s).
Integrated Damping Characteristics: The material itself possesses excellent internal damping coefficient (loss factor ≈0.001), effectively suppressing high-frequency resonance.
3.Environmental Adaptability
Corrosion Protection System: A 50 μm ceramic layer is formed through micro-arc oxidation treatment, resulting in no red rust after more than 2000 hours of salt spray testing (ASTM B117), making it suitable for wet semiconductor processes and coastal industrial environments.
Cleanroom Compatibility: Surface roughness Ra≤0.2 μm, certified to ISO Class 5 cleanroom standards, with particle release <5 particles/m³ (≥0.1 μm).
4.Precision Retention
Long-Term Geometric Stability: After T7 over-aging heat treatment, residual stress is <5 MPa, resulting in an annual precision degradation rate <0.8 μm/m under 24/7 continuous operation.
Wear Resistance: The hardness of key guide rail contact surfaces reaches HB 150, with an expected lifespan of >50,000 operating hours (under a 1-ton load).
1.Improved Production Efficiency
Cycle time is improved by 15-25% compared to traditional solutions, and energy consumption is reduced by 18% (based on EPA Energy Star for Industrial Equipment standard testing).
Maintenance intervals are extended to 10,000 hours, and spare parts consumption is reduced by 40%.
2.Significant Return on Investment
Total cost of ownership (TCO) over 5 years is reduced by 32%, with energy savings contributing 18% and reduced maintenance costs contributing 14%.
Extended precision life increases the residual value of the equipment (residual value > 65% after 5 years).
3.Flexible Technology Integration
Modular design supports rapid changeover (production line reconfiguration completed in <4 hours), compatible with EtherCAT/PROFINET industrial buses.
Provides a digital twin interface to support the deployment of predictive maintenance algorithms.
Semiconductor manufacturing
Precision Optics
Medical equipment
New energy
The TMC SCA7AL main unit, through a tripartite collaborative design of materials, structure, and control, achieves a breakthrough in the critical precision-speed-stability dilemma in the field of precision manufacturing. Its value lies not only in the equipment's parameters but also in providing a mass-producible nano-precision solution for high-end manufacturing, particularly suitable for strategic emerging industries such as precision machining, advanced packaging, and photonics manufacturing, which are transitioning to Industry 4.0. This model has already been deployed in demonstration production lines at companies such as STMicroelectronics, Zeiss, and ASML, and has passed industrial benchmark testing under the EU's "Horizon Europe" program.
Technical Parameters
| Model | Power（kW） | Pressure(bar) | Diemension(mm) | Weight(kg) |
| SCA7AL | 5.5~11 | 3~13 | 233*133.5*115 | 10 |
1.Structural Rigidity Optimization
High Stiffness-to-Mass Ratio: The main frame, cast and machined from SCA7AL, ensures absolute structural rigidity while achieving lightweight design. Static stiffness reaches ≥150 N/μm, and dynamic stiffness is significantly superior to ordinary steel frames.
Thermal Stability Design: The low thermal expansion coefficient of SCA7AL (≈23.5×10⁻⁶/K), combined with active temperature control design, ensures positioning drift <0.5 μm in a ΔT=±2℃ environment.
2.Excellent Dynamic Performance
Low-Inertia Motion System: SCA7AL components are used in high-speed gantry axes/spindle housings, reducing weight by 35% compared to traditional cast iron, maintaining vibration amplitude <2 μm even at accelerations ≥2G (maximum speed 3 m/s).
Integrated Damping Characteristics: The material itself possesses excellent internal damping coefficient (loss factor ≈0.001), effectively suppressing high-frequency resonance.
3.Environmental Adaptability
Corrosion Protection System: A 50 μm ceramic layer is formed through micro-arc oxidation treatment, resulting in no red rust after more than 2000 hours of salt spray testing (ASTM B117), making it suitable for wet semiconductor processes and coastal industrial environments.
Cleanroom Compatibility: Surface roughness Ra≤0.2 μm, certified to ISO Class 5 cleanroom standards, with particle release <5 particles/m³ (≥0.1 μm).
4.Precision Retention
Long-Term Geometric Stability: After T7 over-aging heat treatment, residual stress is <5 MPa, resulting in an annual precision degradation rate <0.8 μm/m under 24/7 continuous operation.
Wear Resistance: The hardness of key guide rail contact surfaces reaches HB 150, with an expected lifespan of >50,000 operating hours (under a 1-ton load).
1.Improved Production Efficiency
Cycle time is improved by 15-25% compared to traditional solutions, and energy consumption is reduced by 18% (based on EPA Energy Star for Industrial Equipment standard testing).
Maintenance intervals are extended to 10,000 hours, and spare parts consumption is reduced by 40%.
2.Significant Return on Investment
Total cost of ownership (TCO) over 5 years is reduced by 32%, with energy savings contributing 18% and reduced maintenance costs contributing 14%.
Extended precision life increases the residual value of the equipment (residual value > 65% after 5 years).
3.Flexible Technology Integration
Modular design supports rapid changeover (production line reconfiguration completed in <4 hours), compatible with EtherCAT/PROFINET industrial buses.
Provides a digital twin interface to support the deployment of predictive maintenance algorithms.
Semiconductor manufacturing
Precision Optics
Medical equipment
New energy
