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Germany Screw Compressor Head Screw Air End Rotorcomp Air End EVO28

1. Flow rate: 26.1m3/min 920cfm
2. Power: 75~160kW/110~215hp
3. Working pressure: 5~15bar/70~220psig
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The Rotocomp EVO28 represents the pinnacle of large-capacity screw compressor engineering, delivering unmatched efficiency and reliability for mission-critical industrial applications. Its design philosophy balances technological sophistication with practical serviceability, making it the preferred choice for organizations prioritizing both operational excellence and sustainability objectives in capital-intensive compressed air applications.


Technical Parameters


ModelMotor Power(min~max)Max Flow ratePressure RangeWeight

kWHPm3/mincfmbarpsikg
EVO2875~160100~21526.19205~1570~220269


Characteristics

    1. Enhanced Large-Capacity Architecture

  • Optimized 5+6 Asymmetric Rotor System: Scaled rotor geometry with advanced sealing line engineering, specifically designed for high-volume displacement (typically 80-160 m³/min range)

  • Structural Reinforcement: Heavy-gauge cast iron housing with stress-optimized rib design and dual-bearing support system for enhanced load distribution

  • Thermal Management System: Integrated multi-channel cooling configuration with optimized fluid dynamics for consistent temperature control under continuous heavy loads

    2. Precision Engineering Specifications

  • High-Tolerance Manufacturing: Rotor clearances maintained within 0.004mm through CNC precision machining and proprietary finishing processes

  • Advanced Material Composition: Rotors treated with RotoCoat™ proprietary surface enhancement (HVOF coating) for wear resistance and reduced friction coefficients

  • Balanced Rotor Assembly: Dynamic balancing to G2.5 standard at operational speeds, minimizing harmonic vibrations

    3. Intelligent Operational Design

  • Adaptive Internal Compression Ratio: Pre-configured Vi ratios optimized for common industrial pressure ranges (8, 10, 13, 15 bar standard)

  • Modular Service Design: Split housing configuration allowing in-situ maintenance without complete system disassembly

  • Integrated Monitoring Points: Pre-drilled ports for temperature, pressure, and vibration sensors supporting predictive maintenance protocols


Core Advantages

1. Unmatched Energy Efficiency

  • Specific Power Consumption: 4.0-4.2 kW/m³/min at full load (ISO 1217:2009 standards), representing 8-12% improvement over conventional large-capacity designs

  • Wide Operational Bandwidth: Maintains efficiency above 90% across 30-110% load range through optimized rotor tip speed control

  • Reduced Parasitic Losses: Advanced labyrinth seal technology minimizes internal leakage to <3% of nominal flow

2. Exceptional Reliability Metrics

  • Extended Service Life: Bearing L10 life exceeding 100,000 hours under standard operating conditions

  • Robust Failure Resistance: Oversized thrust bearings (ISO 281 Category 3) capable of withstanding 150% momentary overload conditions

  • Consistent Performance Retention: <2% efficiency degradation after 40,000 operational hours in field validation studies

3. Operational Excellence

  • Acoustic Performance: 75-78 dB(A) at 1 meter in standard enclosure, 5-7 dB below industry average for comparable capacity

  • Thermal Stability: Maximum discharge temperature variance of ±3°C during 24-hour continuous operation cycles

  • Quick Response Capability: <45 seconds from cold start to full pressure operation at 15 bar


Applications

1. Heavy Manufacturing & Processing

  • Automotive Mega-Plants: Central compressed air systems for paint shops (90-110 psi requirements), body welding lines, and assembly automation

  • Steel & Metal Fabrication: Continuous operation in laser cutting (Class 1 air quality), plasma operations, and large-scale pneumatic conveying

  • Configuration: Typically deployed in multiple-unit arrangements with master control systems for load sharing and redundancy

2. Infrastructure & Energy

  • Power Generation Facilities: Primary instrument air systems for turbine controls (ISO 8573-1 Class 2), soot blowing sequences, and fly ash handling

  • Wastewater Treatment: Aeration blower applications with capacity up to 120 m³/min at 1.5 bar differential pressure

  • Special Consideration: Corrosion-resistant packages available for coastal and chemical exposure environments

3. Primary Industries

  • Mining Operations: Underground ventilation boosters and pneumatic rock drilling systems (specially hardened variants)

  • Petrochemical Processing: Critical process air for catalyst regeneration and fluidized bed operations (oil-free configurations)

  • Maritime Applications: Shipyard manufacturing and dry dock operations with marine-grade protection packages

4. Advanced Manufacturing

  • Aerospace Components: Clean air supply for composite curing (Class 0 oil-free requirements) and precision machining

  • Electronics Manufacturing: Bulk inert gas generation (nitrogen systems) for semiconductor fabrication facilities

  • Pharmaceutical Production: Critical utilities air for fermentation and packaging in validated GMP environments

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