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The TMC SCA10DR represents the ultimate evolution in screw compressor technology, introducing the revolutionary Dual-Rotor (DR) and Direct Regeneration architecture. This model transcends traditional efficiency limits by fundamentally reimagining energy recovery and system integration, positioning itself as the cornerstone of net-zero industrial energy systems.
Technical Parameters
| Model | Power（kW） | Pressure(bar) | Diemension(mm) | Weight(kg) |
| SCA10DR | 22~37 | 3~15 | 228.5*260*207 | 45 |
AI-Powered Adaptive Compression Control
Neural Network-Based Load Prediction: The SCA9DA employs an onboard AI processor that analyzes real-time and historical plant air demand patterns (via pressure trends, flow rates, and operational schedules) to proactively adjust compressor output. This predictive modulation minimizes wasteful load/unload cycles and pressure band fluctuations.
Self-Optimizing Efficiency Algorithm: Continuously monitors over 50 parameters (motor current, discharge temperature, pressure ratios, cooling efficiency) to dynamically adjust the Variable Speed Drive (VSD), inlet valve, and cooling system in unison, ensuring the compressor always operates at its peak isentropic efficiency point, even under partial load.
Digital Twin & Health Prognostics System
Real-Time Virtual Replica: A high-fidelity digital twin of the screw element, bearings, and drivetrain runs concurrently with the physical machine. It simulates stresses, temperatures, and wear, allowing for true condition-based monitoring.
Prognostic Failure Analysis: The system can predict specific failures—such as bearing end-of-life (with >95% accuracy 500 hours in advance), rotor coating degradation, or seal wear—by comparing real sensor data with the digital twin's baseline performance.
Advanced Thermo-Mechanical & Material Design
Asymmetric 5:6 Rotor Profile with SCA9 Alloy: Features a proprietary rotor profile that maximizes air delivery while minimizing internal leakage and friction losses. The rotors are crafted from SCA9 hyper-durable aluminum alloy, treated with a diamond-like carbon (DLC) coating, providing exceptional wear resistance and extended life under high-pressure (up to 16 bar) and high-temperature operation.
Integrated Two-Stage Cooling with Phase-Change Materials: An advanced thermal management system combines liquid cooling with phase-change material (PCM) heat sinks. This maintains optimal oil and discharge air temperatures within a ±1.0°C window, significantly boosting efficiency in high-ambient-temperature environments.
Net-Positive Energy Potential: Under optimal conditions with high heat recovery utilization, the Direct Regeneration system can achieve a net energy consumption approaching zero, effectively making the compressor a producer of both air and power for low-grade thermal applications (e.g., space heating, process water pre-heating).
Ultimate Reliability with Zero Planned Downtime: The combination of contactless magnetic bearings (optional), self-maintaining fluid systems, and prognostic digital twin technology targets a theoretical Mean Time Between Failures (MTBF) exceeding 150,000 hours, moving toward a "maintenance-free" operational paradigm.
Strategic Infrastructure Asset, Not Just a Utility: Its grid-supporting capabilities transform the compressor from an energy consumer into a critical piece of resilient industrial infrastructure, providing power quality management and backup support.
Unmatched Total Value of Ownership (TVO): The combined savings from net-zero energy operation, near-elimination of maintenance costs, and value from grid services create a negative total cost of ownership over a 10-year horizon when fully leveraged.
Energy-Intensive Heavy Industry (Steel, Cement, Glass)
Massive, continuous base-load air demand with enormous waste heat generation. Extreme focus on carbon reduction and energy cost.
Giga-Scale High-Tech Manufacturing (Semiconductor Fabs, EV Battery Plants)
Requires immense, ultra-pure, and ultra-stable air supply. Facilities are moving toward 24/7 carbon-free energy and cannot tolerate any power disturbance.
Energy-Intensive & Remote Operations (Mining, Offshore)
Reliance on expensive, polluting diesel generation. Intermittent renewable sources (solar/wind) cause grid instability.
The TMC SCA10DR represents the ultimate evolution in screw compressor technology, introducing the revolutionary Dual-Rotor (DR) and Direct Regeneration architecture. This model transcends traditional efficiency limits by fundamentally reimagining energy recovery and system integration, positioning itself as the cornerstone of net-zero industrial energy systems.
Technical Parameters
| Model | Power（kW） | Pressure(bar) | Diemension(mm) | Weight(kg) |
| SCA10DR | 22~37 | 3~15 | 228.5*260*207 | 45 |
AI-Powered Adaptive Compression Control
Neural Network-Based Load Prediction: The SCA9DA employs an onboard AI processor that analyzes real-time and historical plant air demand patterns (via pressure trends, flow rates, and operational schedules) to proactively adjust compressor output. This predictive modulation minimizes wasteful load/unload cycles and pressure band fluctuations.
Self-Optimizing Efficiency Algorithm: Continuously monitors over 50 parameters (motor current, discharge temperature, pressure ratios, cooling efficiency) to dynamically adjust the Variable Speed Drive (VSD), inlet valve, and cooling system in unison, ensuring the compressor always operates at its peak isentropic efficiency point, even under partial load.
Digital Twin & Health Prognostics System
Real-Time Virtual Replica: A high-fidelity digital twin of the screw element, bearings, and drivetrain runs concurrently with the physical machine. It simulates stresses, temperatures, and wear, allowing for true condition-based monitoring.
Prognostic Failure Analysis: The system can predict specific failures—such as bearing end-of-life (with >95% accuracy 500 hours in advance), rotor coating degradation, or seal wear—by comparing real sensor data with the digital twin's baseline performance.
Advanced Thermo-Mechanical & Material Design
Asymmetric 5:6 Rotor Profile with SCA9 Alloy: Features a proprietary rotor profile that maximizes air delivery while minimizing internal leakage and friction losses. The rotors are crafted from SCA9 hyper-durable aluminum alloy, treated with a diamond-like carbon (DLC) coating, providing exceptional wear resistance and extended life under high-pressure (up to 16 bar) and high-temperature operation.
Integrated Two-Stage Cooling with Phase-Change Materials: An advanced thermal management system combines liquid cooling with phase-change material (PCM) heat sinks. This maintains optimal oil and discharge air temperatures within a ±1.0°C window, significantly boosting efficiency in high-ambient-temperature environments.
Net-Positive Energy Potential: Under optimal conditions with high heat recovery utilization, the Direct Regeneration system can achieve a net energy consumption approaching zero, effectively making the compressor a producer of both air and power for low-grade thermal applications (e.g., space heating, process water pre-heating).
Ultimate Reliability with Zero Planned Downtime: The combination of contactless magnetic bearings (optional), self-maintaining fluid systems, and prognostic digital twin technology targets a theoretical Mean Time Between Failures (MTBF) exceeding 150,000 hours, moving toward a "maintenance-free" operational paradigm.
Strategic Infrastructure Asset, Not Just a Utility: Its grid-supporting capabilities transform the compressor from an energy consumer into a critical piece of resilient industrial infrastructure, providing power quality management and backup support.
Unmatched Total Value of Ownership (TVO): The combined savings from net-zero energy operation, near-elimination of maintenance costs, and value from grid services create a negative total cost of ownership over a 10-year horizon when fully leveraged.
Energy-Intensive Heavy Industry (Steel, Cement, Glass)
Massive, continuous base-load air demand with enormous waste heat generation. Extreme focus on carbon reduction and energy cost.
Giga-Scale High-Tech Manufacturing (Semiconductor Fabs, EV Battery Plants)
Requires immense, ultra-pure, and ultra-stable air supply. Facilities are moving toward 24/7 carbon-free energy and cannot tolerate any power disturbance.
Energy-Intensive & Remote Operations (Mining, Offshore)
Reliance on expensive, polluting diesel generation. Intermittent renewable sources (solar/wind) cause grid instability.
