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Hanbell AB-1200R Screw Air Compressor Air End Screw pump head

Air delivery: 19.4 m³/min 686cfm
Pressure: 0.8-1.0 MPa/8-10 bar/116-145 psi
Power: 110kW/132HP
Availability:
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The Hanbell AB-1200R represents the pinnacle of large-capacity, oil-injected screw compressor technology. It is engineered as a ultra-heavy-duty workhorse, designed to be the central air source for the world's most demanding industrial facilities, where unparalleled reliability, massive airflow, and maximum energy efficiency are critical.


Technical  Parameters


ModelPower (kW)Rotating speed (rpm)Air Delivery (m3/min)Shaft power (kW)Specific power (kW/m3/min)S.F.Dimension(mm)Weight(kg)
AB-1200R110295019.4115.55.91.05810*575*412378


Key Characteristics 

  1. State-of-the-Art Air End

    • The core of the compressor is Hanbell's latest-generation, large-diameter asymmetric profile screw rotor set. These rotors are precision-engineered for optimal meshing, maximizing displacement and efficiency while minimizing internal leakage and mechanical strain.

  2. High-Efficiency Drive System

    • Powered by a ultra-premium efficiency (likely IE4 or IE5 class) low-speed motor, directly coupled to the air end. This direct drive design eliminates transmission losses associated with belts, enhances reliability, and reduces maintenance.

    • Often paired with a high-efficiency fan motor and an intelligently controlled cooling system that adjusts based on load and ambient conditions.

  3. Advanced Integrated Control System

    • Features a sophisticated, programmable logic controller (PLC) with a large graphical touch-screen interface (HMI).

    • This system offers comprehensive monitoring, data trending, remote access via network/Internet, and advanced diagnostics. It can seamlessly integrate into Plant Energy Management Systems (PEMS) for optimized performance across multiple compressors.

  4. Robust, Industrialized Construction

    • Built on an extremely heavy-duty base frame with vibration dampeners for stable operation.

    • Designed with oversized cooling components (oil cooler, aftercooler, and radiator) to maintain ideal operating temperatures even in extreme ambient conditions (up to 46°C / 115°F), ensuring consistent performance and preventing shutdowns.

  

Core  Advantages

  1. Unmatched Energy Savings

    • The combination of the efficient Hanbell air end, low-RPM direct drive, and premium efficiency motor results in a best-in-class specific power consumption (kW/m³/min). This translates into the lowest possible energy cost per unit of air produced, offering a rapid return on investment (ROI) given its size and continuous operation.

  2. Supreme Reliability and Uptime

    • Engineered with heavy-duty components and a simple, robust design philosophy, the AB-1200R is built for 24/7/365 operation with minimal intervention.

    • The advanced control system enables predictive maintenance by tracking performance data, helping to prevent unplanned downtime in mission-critical applications.

  3. Low Lifecycle Cost (TCO)

    • While the initial investment is significant, the low energy consumption, reduced maintenance needs (no belts, long oil life, durable components), and high reliability contribute to a very low total cost of ownership over the compressor's lifespan.

  4. Intelligent Operation and Connectivity

    • The advanced controller allows for seamless integration into master control systems, enabling cascading, load sharing, and remote monitoring from a central control room, which is essential for modern smart factories.

  5. Designed for Central Air Systems

    • This model is the ideal cornerstone for a large centralized compressed air station, designed to work in tandem with external refrigerated/desiccant dryers and massive air receivers to deliver clean, stable, and dry air throughout a large plant.

 

Industral  Applications

  • Mega-Scale Manufacturing: Automotive manufacturing hubs, large aerospace composite manufacturing facilities, and massive shipyards powering automation, painting, and assembly lines.

  • Primary Metals & Heavy Industry: Integrated steel plants, aluminum smelters, and large foundries for pneumatic conveying, furnace air, and operating giant machinery.

  • Oil & Gas and Petrochemicals: Large refineries and petrochemical complexes for instrument air (powering thousands of control valves), plant air, and process air in critical applications.

  • Power Generation: Major thermal power plants (coal, gas, biomass) for extensive soot blowing systems, fluidized bed operations, and instrument air.

  • Mining & Minerals: Massive mining operations for pneumatic drilling, material handling, and mineral processing on an industrial scale.

  • Chemicals & Fertilizers: Large-scale chemical processing plants and fertilizer production facilities where reliable, high-volume air is essential for reactions and material transfer.



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