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90kW 125hp Air End Screw pump host Screw Air Compressor Hanbell AC-1030R

Air delivery: 15.2 m³/min 537cfm
Pressure: 0.8-1.0 MPa/8-10 bar/116-145 psi
Power: 90kW/125HP
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The Hanbell AC-1030R is a flagship, ultra-high-capacity two-stage rotary screw air compressor engineered for supreme energy efficiency, maximum reliability, and uninterrupted 24/7 operation in the most demanding heavy-industrial environments. It represents the pinnacle of Hanbell's engineering for applications where compressed air is a critical, high-volume utility and operational costs are paramount.


Technical  Parameters


ModelPower (kW)Rotating speed (rpm)Air Delivety (m3/min)Shaft power (kW)Specific power (kW/m3/min)Dimension(mm)Weight(kg)
AC-1030R90300015.296633772*402*350260


Product   Characteristics 

  • Advanced Two-Stage Compression Air End: The heart of the "R" series. This design utilizes two independently optimized sets of rotors to compress air in sequential stages. This process significantly reduces energy consumption, lowers operational temperatures and mechanical stress on each stage, and achieves superior volumetric efficiency compared to single-stage compressors of similar size.

  • Ultra-High Efficiency Permanent Magnet Synchronous Motor (PMSM): Typically equipped with a bespoke, low-speed PMSM motor. This motor technology offers a near-unity power factor, exceptional torque performance, and superior energy efficiency across its entire operational range, particularly under partial load conditions—where large compressors often operate.

  • Sophisticated Intelligent Control System: Features a state-of-the-art, large touchscreen controller with advanced connectivity (IoT capabilities). It provides comprehensive real-time monitoring of all operational parameters, advanced diagnostics, customizable control strategies, and enables remote monitoring and predictive maintenance for seamless integration into smart factory systems.

  • High-Efficiency Forced-Draft Cooling System: For a model of this caliber, a robust forced-draft cooling system with a vertically arranged cooler is standard. This design ensures maximum heat dissipation efficiency, maintains optimal operating temperatures even in extreme ambient conditions (up to 46°C/115°F), and contributes to exceptional component longevity and reliability.

  • Heavy-Duty Industrial Construction: Built to the highest industrial standards with a reinforced steel chassis and a full-height, acoustically insulated canopy. This construction ensures structural integrity, minimizes vibration, significantly reduces noise levels, and provides easy, safe access for maintenance.

  • System-Wide Optimization for Minimal Pressure Drop: Every component is engineered for maximum flow efficiency. This includes oversized intake filters, large-diameter internal piping, and a high-capacity oil separation system. This holistic approach eliminates unnecessary resistance, directly translating to lower energy consumption.


  Advantages

  • Unmatched Energy Efficiency & ROI: The synergistic effect of the two-stage compression and the high-efficiency PMSM motor results in best-in-class energy efficiency. This drastically reduces electricity consumption, which is the primary cost driver, leading to a very rapid Return on Investment (ROI) and the lowest possible operating cost.

  • Maximum Uptime and Superior Reliability: The two-stage design inherently distributes the load and thermal stress, drastically reducing wear on bearings and rotors. This engineering, combined with premium components, is built for continuous duty and provides unparalleled reliability, minimizing costly production downtime.

  • Exceptional Performance and Stability: Delivers extremely stable discharge pressure and consistent air flow, even with significant demand fluctuations. This ensures process stability and high air quality for sensitive and critical industrial tools.

  • Lowest Total Cost of Ownership (TCO): The AC-1030R is an investment in lowering the total cost of ownership. This is achieved through radical energy savings, extended service intervals, superior reliability that prevents downtime, and an extended operational lifespan.

  • Smart Connectivity for Industry 4.0: The advanced controller transforms the compressor into a connected data source. It enables centralized management, data-driven decision-making, predictive maintenance scheduling, and optimization of the entire compressed air system.


Main  Applications

  • Heavy Process Industries: Large-scale chemical processing plants, petrochemical refineries, and gas treatment facilities for process and instrument air.

  • Metals & Mining: Powering massive pneumatic networks in mining operations (for drilling, conveying, and flotation), large steel mills, and non-ferrous metal smelters.

  • Power Generation: Serving as the primary air source for soot blowing, ash handling, and instrument air in large coal-fired, biomass, or waste-to-energy power plants.

  • Automotive & Heavy Equipment Manufacturing: Central compressed air supply for very large automotive manufacturing plants (e.g., paint shops, foundries, assembly lines).

  • Major Infrastructure & Shipbuilding: Providing high-volume air for sandblasting, painting, and running numerous pneumatic tools in large shipyards and infrastructure project sites.

  • Cement & Glass Manufacturing: Powering extensive production processes, control systems, and automation lines in large cement and glass manufacturing plants.


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