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A refrigerated air dryer (Refrigerated Air Dryer) is high-performance refrigerated air dryer designed to remove moisture from compressed air systems. It is an essential component for protecting pneumatic tools, equipment, and processes from the damaging effects of water, such as corrosion, contamination, and freezing in air lines.
Product features
Advanced Refrigeration System: Utilizes a high-efficiency refrigeration circuit with a quality compressor and a durable air-to-refrigerant heat exchanger to consistently deliver dry, cooled air.
High-Efficiency Air-to-Air Precooler/Reheater: This feature allows the incoming warm, wet air to be cooled by the outgoing cold, dry air. This improves energy efficiency, reduces the load on the refrigeration system, and prevents condensation on the outside of the discharge pipes.
Automatic Condensate Drain: Equipped with a reliable zero-air-loss automatic drain valve that efficiently removes accumulated condensate without wasting compressed air.
User-Friendly Controls & Indicators: Features a simple control panel with clear indicators for power and operation status. Some models may include alarms for high pressure or drain failure.
Robust Construction: Built with a durable casing and quality internal components to ensure long-term reliability and stable performance in industrial environments.
ACompact and Space-Saving Design: Its small footprint makes it easy to install directly into existing compressed air lines, even in tight spaces.
Pressure Dew Point: Capable of achieving a stable pressure dew point of 2°C to 10°C (35°F to 50°F), which is suitable for a wide range of general industrial applications.
Technical Parameters
| TR series Environmental Protection Refrigerant Air Dryer | |||
| Model | TR03 | TR06 | |
| Capacity | m3/min | 3.6 | 6.5 |
| Power supply | 220V 1PH 50HZ/60HZ | ||
| Input power | kW | 0.735 | 1.26 |
| Air pipe connection | RC1" | RC1-1/2" | |
| Evaporator type | Aluminum alloy plate | ||
| Refrigerant model | R410a | ||
| Display Anti-freezing protection | LED dew point display, LED alarm code display, operation status indication Constant pressure expansion valve & compressor | ||
| automatic start /stop | |||
| Temperature control | Automatic control of condensing temperature / dew point temperature | ||
| High voltage protection | Temperature sensor&lnductive intelligent protection | ||
| Low voltage protection | Temperature sensor&lnductive intelligent protection | ||
| Weight | Kg | 50 | 63 |
| Dimension | L | 640 | 700 |
| W | 520 | 540 | |
| H | 850 | 950 | |
Protects Equipment and Processes: Prevents rust and corrosion in air receivers, tools, and pneumatic components, extending their service life and reducing maintenance costs.
Improves Product Quality: Eliminates water vapor from the air supply, preventing contamination and spoilage in applications like painting, packaging, and food processing.
Prevents System Freeze-ups: Ensures reliable operation of pneumatic systems in cold environments by removing moisture that could freeze and block air lines.
Energy Efficient: The integrated air-to-air heat exchanger reduces the energy consumption of the refrigeration compressor, leading to lower operating costs.
Low Operating Cost: With no consumable parts (like desiccant) and an automatic drain, the TR06 requires minimal maintenance, saving both time and money.
Reliable and Consistent Performance: Designed for continuous 24/7 operation, providing a steady supply of clean, dry air.
FAQ
Q1: What is the working flow capacity of the TR06 model?
A: The TR06 is typically rated for a flow capacity of 0.65 m³/min (23 CFM) at a standard inlet condition of 35°C and 7 bar. Always check the specific nameplate or product manual for the exact rating.
Q2: What are the standard operating pressure and temperature?
A: The standard operating pressure is usually 0.6 - 1.6 MPa (6 - 16 bar). The maximum inlet air temperature is typically 45°C (113°F). Operating outside these parameters can affect performance and may damage the unit.
Q3: Is any installation or maintenance required?
A: Installation is straightforward and involves connecting the inlet and outlet air pipes, as well as the power supply. Regular maintenance is minimal but crucial:
Daily: Check for any unusual noises or vibrations.
Monthly: Clean the air cooler fins to ensure efficient heat transfer.
As Needed: Verify the automatic drain valve is functioning correctly.
Q4: What is the difference between a refrigerated air dryer and a desiccant air dryer?
A: A refrigerated dryer (like the TR06) cools the air to condense and remove water vapor. It is energy-efficient and ideal for general industrial use, providing a dew point above freezing. A desiccant dryer uses adsorbent materials to chemically remove water vapor, capable of achieving much lower (sub-zero) dew points, but requires energy to regenerate the desiccant and is more expensive to operate.
Q5: Where should the air dryer be installed in the compressed air system?
A: For optimal performance, the refrigerated air dryer should be installed after the air receiver tank and before any filters that are sensitive to liquid water (like fine filters or activated carbon filters).
Q6: Why is there still water in my air lines after installing the TR06?
Possible reasons include:
The unit is undersized for your actual air consumption.
The inlet air temperature is higher than the maximum rated temperature.
The ambient temperature around the dryer is too high.
The automatic drain valve is clogged or faulty.
There is a leak in the refrigeration system (low on refrigerant).
A refrigerated air dryer (Refrigerated Air Dryer) is high-performance refrigerated air dryer designed to remove moisture from compressed air systems. It is an essential component for protecting pneumatic tools, equipment, and processes from the damaging effects of water, such as corrosion, contamination, and freezing in air lines.
Product features
Advanced Refrigeration System: Utilizes a high-efficiency refrigeration circuit with a quality compressor and a durable air-to-refrigerant heat exchanger to consistently deliver dry, cooled air.
High-Efficiency Air-to-Air Precooler/Reheater: This feature allows the incoming warm, wet air to be cooled by the outgoing cold, dry air. This improves energy efficiency, reduces the load on the refrigeration system, and prevents condensation on the outside of the discharge pipes.
Automatic Condensate Drain: Equipped with a reliable zero-air-loss automatic drain valve that efficiently removes accumulated condensate without wasting compressed air.
User-Friendly Controls & Indicators: Features a simple control panel with clear indicators for power and operation status. Some models may include alarms for high pressure or drain failure.
Robust Construction: Built with a durable casing and quality internal components to ensure long-term reliability and stable performance in industrial environments.
ACompact and Space-Saving Design: Its small footprint makes it easy to install directly into existing compressed air lines, even in tight spaces.
Pressure Dew Point: Capable of achieving a stable pressure dew point of 2°C to 10°C (35°F to 50°F), which is suitable for a wide range of general industrial applications.
Technical Parameters
| TR series Environmental Protection Refrigerant Air Dryer | |||
| Model | TR03 | TR06 | |
| Capacity | m3/min | 3.6 | 6.5 |
| Power supply | 220V 1PH 50HZ/60HZ | ||
| Input power | kW | 0.735 | 1.26 |
| Air pipe connection | RC1" | RC1-1/2" | |
| Evaporator type | Aluminum alloy plate | ||
| Refrigerant model | R410a | ||
| Display Anti-freezing protection | LED dew point display, LED alarm code display, operation status indication Constant pressure expansion valve & compressor | ||
| automatic start /stop | |||
| Temperature control | Automatic control of condensing temperature / dew point temperature | ||
| High voltage protection | Temperature sensor&lnductive intelligent protection | ||
| Low voltage protection | Temperature sensor&lnductive intelligent protection | ||
| Weight | Kg | 50 | 63 |
| Dimension | L | 640 | 700 |
| W | 520 | 540 | |
| H | 850 | 950 | |
Protects Equipment and Processes: Prevents rust and corrosion in air receivers, tools, and pneumatic components, extending their service life and reducing maintenance costs.
Improves Product Quality: Eliminates water vapor from the air supply, preventing contamination and spoilage in applications like painting, packaging, and food processing.
Prevents System Freeze-ups: Ensures reliable operation of pneumatic systems in cold environments by removing moisture that could freeze and block air lines.
Energy Efficient: The integrated air-to-air heat exchanger reduces the energy consumption of the refrigeration compressor, leading to lower operating costs.
Low Operating Cost: With no consumable parts (like desiccant) and an automatic drain, the TR06 requires minimal maintenance, saving both time and money.
Reliable and Consistent Performance: Designed for continuous 24/7 operation, providing a steady supply of clean, dry air.
FAQ
Q1: What is the working flow capacity of the TR06 model?
A: The TR06 is typically rated for a flow capacity of 0.65 m³/min (23 CFM) at a standard inlet condition of 35°C and 7 bar. Always check the specific nameplate or product manual for the exact rating.
Q2: What are the standard operating pressure and temperature?
A: The standard operating pressure is usually 0.6 - 1.6 MPa (6 - 16 bar). The maximum inlet air temperature is typically 45°C (113°F). Operating outside these parameters can affect performance and may damage the unit.
Q3: Is any installation or maintenance required?
A: Installation is straightforward and involves connecting the inlet and outlet air pipes, as well as the power supply. Regular maintenance is minimal but crucial:
Daily: Check for any unusual noises or vibrations.
Monthly: Clean the air cooler fins to ensure efficient heat transfer.
As Needed: Verify the automatic drain valve is functioning correctly.
Q4: What is the difference between a refrigerated air dryer and a desiccant air dryer?
A: A refrigerated dryer (like the TR06) cools the air to condense and remove water vapor. It is energy-efficient and ideal for general industrial use, providing a dew point above freezing. A desiccant dryer uses adsorbent materials to chemically remove water vapor, capable of achieving much lower (sub-zero) dew points, but requires energy to regenerate the desiccant and is more expensive to operate.
Q5: Where should the air dryer be installed in the compressed air system?
A: For optimal performance, the refrigerated air dryer should be installed after the air receiver tank and before any filters that are sensitive to liquid water (like fine filters or activated carbon filters).
Q6: Why is there still water in my air lines after installing the TR06?
Possible reasons include:
The unit is undersized for your actual air consumption.
The inlet air temperature is higher than the maximum rated temperature.
The ambient temperature around the dryer is too high.
The automatic drain valve is clogged or faulty.
There is a leak in the refrigeration system (low on refrigerant).
