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160kW Screw Head Hanbell Airend-One Stage AB-1560

Air delivery: 23.9 m³/min 844cfm
Pressure: 0.6-1.3 MPa/6-13 bar/87-189 psi
Power: 160kW/220HP
Availability:
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The Hanbell AB-1560 is a heavy-duty, high-capacity industrial air compressor engineered for large-scale continuous operations requiring substantial compressed air volumes. Designed as a cornerstone of industrial air systems, it delivers reliable performance for energy-intensive applications across heavy manufacturing, processing, and infrastructure sectors.


Technical  Parameters


ModelPower (kW)Rotating speed (rpm)Air Delivery (m3/min)Shaft power (kW)Specific power (kW/m'/min)S.F.Dimension(mm)Weight(kg)
AB-1560160295023.9151.66.30.95900*630*452550


Product   Characteristics 

High-Capacity Compression System

  • Dual-Stage Screw Airend: Two-stage compression with intermediate cooling for enhanced efficiency at high pressures

  • Heavy-Duty Rotor Assembly: Forged steel rotors with advanced asymmetric 5:6 profile for maximum air delivery

  • Integrated Gear Drive: Precision helical gearing ensuring optimal rotor timing and minimal energy loss

  • High-Flow Oil System: Oversized oil circulation with dual filtration for superior cooling and lubrication

2. Advanced Control & Monitoring

  • Dual-Microprocessor Control: Primary and backup controllers with automatic failover

  • Industrial Touchscreen HMI: 12-inch color display with real-time trending and data logging

  • Network Integration: Built-in Modbus TCP, Profibus, and Ethernet/IP protocols

  • Predictive Analytics: Vibration analysis, thermal monitoring, and performance deviation alerts

3. Optimized Thermal Management

  • Triple Cooling Circuit: Separate circuits for compression oil, intercooler, and aftercooler

  • Variable Speed Fans: IP55-rated cooling fans with automatic speed adjustment

  • High-Efficiency Heat Exchangers: Plate-and-shell design for optimal heat transfer

  • Intelligent Temperature Control: Maintains optimal operating temperatures across all load conditions

4. Robust Structural Design

  • Heavy-Gauge Construction: 3mm steel enclosure with reinforced structural framing

  • Acoustic Engineering: Sound-optimized canopy achieving ≤78 dBA at 1 meter

  • Vibration Control: Multi-point isolation mounting with industrial dampeners

  • Weather-Resistant Design: Optional outdoor package with corrosion protection

      

Core  Advantages

Operational Excellence

  • High Efficiency: Specific power consumption as low as 5.8 kW/(m³/min) under optimal conditions

  • Exceptional Reliability: Designed for 24/7 operation with 80,000+ hours to first major overhaul

  • Pressure Stability: Maintains ±0.5% pressure band across full operating range

  • Fast Response: Achieves full pressure within 90 seconds from cold start

Economic Benefits

  • Lower Operating Costs: Optimized design reduces energy consumption by 15-25% versus conventional compressors

  • Reduced Maintenance: Extended service intervals (8,000-hour oil change, 16,000-hour separator)

  • Modular Design: Easy component replacement and upgrade capability

  • Long Service Life: Heavy-duty construction ensures 20+ years operational life

Technical Superiority

  • Wide Operating Range: 30-100% capacity without efficiency degradation

  • High Pressure Capability: Standard configurations up to 13 bar, custom options to 25 bar

  • Excellent Air Quality: Standard oil carryover <2 ppm with optional purification to Class 0

  • Smart Integration: Compatible with energy management and building automation systems

     

Industral  Applications

Heavy Manufacturing

  • Automotive and aerospace manufacturing facilities

  • Steel mills and metal smelting operations

  • Heavy equipment manufacturing plants

  • Large-scale foundries and forging operations

Process Industries

  • Chemical and petrochemical processing

  • Oil and gas production facilities

  • Large-scale pharmaceutical manufacturing

  • Cement and building materials production

Infrastructure & Utilities

  • Power generation plants (coal, gas, nuclear)

  • Water treatment and distribution networks

  • Mining and mineral extraction operations

  • Tunnel boring and large-scale construction

Specialized High-Demand Applications

  • Pneumatic conveying for bulk materials handling

  • Industrial wastewater treatment aeration

  • Large-capacity air separation plants

  • Process cooling in refineries


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